1. We use it to seal the screw holes, and apply in a strip to hold hte batteries as an adhesive. Not overly, though it should squeeze to a 1″ line in areas. 2. You should not need to sand the glass or apply primer like in the auto business. That will help, though is not necessary from our experience. 3. Yes and hand tighten the screws. The hole is dependent on the size, much like your high school shop teacher taught you on woodworking.