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Seems like my oil injection has stopped working on my 1998 200 HP Mariner. I checked and no oil is getting pumped to the oil tank mounted on the outboard.I dont want to disconnect the oil injection at this time.My question is, I have a tournament coming up this weekend. Am I safe premixing the oil in the gas tank and running the boat?Is this going to cause any damage to the outboard?Thanks!
This is a VERY simple system and you can probably fix it.You are reasonably safe prefixing and you can also fill your reservoir manually. The oil tank fills from crankcase pressure on the in the boat main oil tank. The line is filled with crankcase pressure on the right side of the block and th fitting comes out sideways. The line runs into the boat through the loom and pressurizes the oil tank in the boar. That pressure pushed, yes pushes, the oil to the main reservoir on the front of the engine. The upper reservoir provides oil to the gear driven pump, driven by a grey plastic gear inside the engine.The Main issues are: 1. Pressure or oil feed lines become kinked or compressed in the loom loops and are hidden where it enters the engine. 2. Oil tank cap(s) is loose Cracked or stripped on the actual lower tank, preventing pressure from developing.3. Hose fittings are loose or the pressure hose has a small hole in it allowing leakage of pressure from crankcase.4. Laser drilled hole (regulated by hole size) in diaphragm on engine is plugged preventing crankcase pressure from entering air supply hose.5. Trash in oil port necks where fittings are located that restrict flow of trash compromising system.Other unrelated issues are:Oil gear failure which should have a beeper on systems post 1986Oil pump failure which is rareTrash in reservoir neck ports on pump housing or reservoir exit.Hose degradation over aging hosesClabbering of uncompatible oils used. Mixing of dissimilar oils can cause Clabbering, stringy oil clogging systems. There are more though this will give you a good start.
I have a 1999 Mercury EFI. The cap on the oil tank on the engine gets a crack right where the threads end and the cap gasket meet. I have had to replace mine two or three times in 6 years. Is your alarm sounding to let you know the oil is low?
If the oil cap on the engine reservoir gets loose or cracked it should spill oil out under the cowling. In this case that upper engine reservoir is not filling, which indicates a supply issue to the engine reservoir, not one past that point.
Just premix it for the weekend you will be fine. Food for thought, theres a company that makes electronic oil injection for our 90s Mercs its a simple system that has good reviews without any known failures and it has been around for awhile now. I dont have one currently but did a fair amount of research on them and also consulted with my Mercury tec. and he has installed several of them and really likes the system and the reliability. I plan on doing this system in the winter time. Heres there website theyre around $450.00 which is a fraction of the cost of powerhead replacement…. Learned my lesson last year it was no fun.http://www.marinesolutionswi.com/
Bass Cat Boats wrote:If the oil cap on the engine reservoir gets loose or cracked it should spill oil out under the cowling. In this case that upper engine reservoir is not filling, which indicates a supply issue to the engine reservoir, not one past that point.When mine have split, the alarm sounds and upon removing the cowling, I have found the reservoir near empty or low enough for the float to sound the alarm. I have not had it overfill.
The cracked cap only allows air to escape, and oil, as these reservoirs are both under pressue pchafin. If the oil tank reservoir got low it was lack of supply for some reason.
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